With the advancement of technology and increasing demand for personalization, the requirements for identity document production in terms of technology and materials continue to rise.
In this context, Suzhou Image is rolling out a new design of PC embedded overlay that provides advanced protection for various types of cards.
Introduction to PC Embedded Laminate Overlays
As one of the many holographic overlay films, this overlay is especially suitable for long-term use and high-security applications such as ID cards, driver’s licenses, and social security cards.
In the ID card market, the common materials for embedded laminate overlays are PVC, PETG, and PC. Compared to PVC and PETG, PC laminate overlays offer better heat resistance, abrasion resistance, and impact strength.
Under extreme environmental conditions, PC embedded laminate overlays demonstrate superior stability, ensuring that cards do not deform or fade over time. Additionally, the eco-friendly nature aligns them more with today’s green development trends.
Unlike other materials, PC embedded laminate films are recyclable, reducing environmental impact. These advantages have made it one of the mainstream choices for many card manufacturers.
Suzhou Image’s PC Embedded Hologram Overlays for Card Manufacturers
Suzhou Image’s newly launched PC embedded hologram overlays are tailor-made for card factories. This overlay not only effectively protects the personalized information on cards, making it difficult to counterfeit.
But it also enhances the cards’ durability, preventing them from being scratched or worn out through daily use. This significantly extends the lifespan of the cards.
PC embedded hologram overlays are usually non-adhesive. The unique property of polycarbonate allows it to bond tightly with the card during the high-temperature lamination process without the need for additional adhesives.
Another notable advantage of PC optical embedded overlays is that they can be personalized using laser engraving after the lamination process. This includes engraving personal information and images.
This laser engraving technology not only improves the card’s anti-counterfeiting capabilities but also ensures clarity and durability of the information, keeping the card’s appearance and functionality intact over time.
Structure of Cards with Embedded Laminate Film
Typically, cards come in standard CR80 size with a thickness of about 760 microns. The production process usually involves pre-printing, followed by printing personalized data and then applying the embedded laminate film.
Lamination can be done either before or after personalization, with both processes having their own advantages. However, the recommended method is to apply personalization first and then laminate the card.
This process embeds the security information layer into the card, offering better protection for personal information. If you choose to laminate first and personalize afterward, additional steps might be needed to ensure surface protection.
Lamination Process
The lamination process for PC optical embedded film typically requires large laminating machines. The process starts by preparing large sheets of laminate film and the cards with pre-printed personalized information.
The optical embedded laminate film and card are precisely aligned and laminated using high-temperature pressure. After cooling, the laminated cards are cut into individual pieces.
This process ensures a perfect bond between the film and the card, resulting in a smooth, durable card with enhanced security features.
Suzhou Image: A Reliable Hologram Overlay Supplier
As a leader in the identity industry, Suzhou Image offers custom hologram overlay solutions for various types of cards. Our company is committed to delivering high-quality products and excellent customer service. We sincerely invite card manufacturers to contact us for samples and testing of our new design embedded hologram overlays.
Our new PC embedded laminate overlays not only offer superior physical properties and environmental benefits but also provide flexible production options for card factories.
As a trusted supplier in the market, Suzhou Image Technology continues to push for innovation and excellence in product quality, contributing to the development of the industry.
